Behringer High-Performance Automatic Bandsaws HBM540ALU
Unbeatable speed – even with the toughest jobs
The Behringer HBM series addresses the most stringent demands in terms of cutting output, automation and process reliability in the steel trade and production, BEHRINGER HBM series high-performance automatic bandsaw machines offer an impressive package of benefits. From non-ferrous metals and aluminum through steel to Inconel or titanium. The HBM series bandsaw machines are characterized by the combination of highest cutting performance, precision, and reliability.
Sawing aluminum and non-ferrous metals economically
The HBM ALU series is specially designed for sawing ingots and billets made of aluminium or comparable non-ferrous metals such as magnesium. They cut quickly, reliably, precisely and with a small kerf, thus contributing to future-proof, resource-saving production. The HBM ALU series can be designed to suit the application, from simple automatic machines with chip conveyors to automated, interlinked saw cells with integrated chip extraction.
Features of HBM540ALU
HBM High-Performance Sawing Unit
The high-performance sawing unit can be fitted with the Behringer Speed-Cutting technology as an option. The combination of Speed-Cutting saw blade guides, high-performance cooling system, dynamically controlled saw feed and specially optimized Auto-Feed-Control allows you to get the maximum performance and tool life.
Cast Iron Bandsaw Guide
Manufactured by Behringer, the band guide provides vibration damping effect. It directly reduces vibration at the edge where the material is cut. As a result, the bandsaw blade tool life is increased.
Servo Downfeed System
The saw feed is carried out by means of a ball screw and servo motor with cutting pressure control. This results in significantly shorter idle times and more precise saw feeds. Your advantage: higher cutting performance and longer bandsaw blade tool life!
Roller Band Guide with High-Performance Cooling
Roller band guides ensure precise guidance of the saw band even at extremely high blade speeds. For a long service life, the bearings of the rollers are centrally lubricated by an automatic lubrication system, integrated into the bandsaw machine. Micro Spray System for process-safe lubrication of the saw band with spray oil. Due to the special arrangement of the spray nozzles, the saw band is reliably moistened even at high speed.
Economical Use of Carbide Saw Blades
Achieve the highest cutting performance when sawing with bimetal and carbide saw blades. This is made possible due to the robust design, the use of the latest servo technology and well-dimensioned chip disposal.
Chip Disposal Adapted to Application
In the high-performance machining of aluminum and non-ferrous metals, massive quantities of chips are produced that must be removed reliably. Whether with chip conveyor or connected to a central extraction system - the chip removal of the HBM series grows dynamically with your requirements.
Prepared for automation
A powerful machine concept puts high demands on material handling. The high-performance bandsaws of the HBM series are often configured as automated sawing systems. Therefore, the machines are already prepared in the basic configuration for the connection of extensive material handling equipment.
Precision portal-design guide system
The combination of stable, low vibration saw frame and the linear guide system in portal design ensure the best cutting results and maximum service life.
Automatic guide arm
Optimum sawing result without any adjustments - even with frequently changing material sizes.
LFC is the exclusive distributor for Behringer sawing machines in Singapore and Malaysia. The HBM540ALU can be configured perfectly to your requirements with numerous options. This is how you get the most out of your production. Our team will be pleased to advise you. Contact us for a discussion!
|Cutting range 90° round||540 mm|
|Cutting range 90° flat||630 x 540 mm|
|Smallest dimension to be sawn round||20 mm|
|Smallest dimension to be sawn flat||20 x 15 mm|
|Feeding length single stroke||500 mm|
|Drive Power||22 kW|
|Blade Speed||300 - 1300 m/min|
|Saw Blade Dimension||7,500 x 34 x 1.1 mm|
|Rest piece length in automatic operation||50 mm|
|Saw feed||servo-feed via ball screw|
|Saw blade cleaning||electrically driven chip brush|
|Dimension & Weight|
|Material support height||800 mm|
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